Generac Portable Generator 15113410300 User Manual

Model: 15113410300

Type: SG050

Engine: G6.8.1

Owner’s Manual

Stationary Standby/Emergency Generator

Industrial Standalone Gas or Diesel

LISTED

This manual should remain with the unit.

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Notes

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EXPLODED VIEW: EV CONBOX 390 MODULE

DRAWING #: 0J1339

APPLICABLE TO:

GROUP A

ITEM

PART#

QTY.

DESCRIPTION

(1)1

(1)2

0H95790ST0R

0J17560ST0R

0A4456

061383

0E1534A

056326

045772

0A9457A

0C2454

024526

022129

MD1 / MD2 CB MODULE 390 ALT

WIRE TUNNEL, MD1-2 390 ALT

WASHER LOCK SPECIAL 3/8

LUG SLDLSS 3/0-#4 X 13/32 CU

PLUG PLASTIC 1.50"

TRIM VINYL BLACK 1/8GP (7.1”LG)

NUT HEX M10-1.5 G8 YEL CHR

DECAL NEUTRAL

SCREW HWHT M6-1 X 16 N WA Z/JS

SCREW HHTT 5/16-18 X 3/4 CZ

WASHER LOCK M8-5/16

022145

0441140781

022131

049541

0J0455

0J9078

0J5462

061383

0G8785A

REF

WASHER FLAT 5/16-M8 ZINC

WIRE ASM, GND 2/0 WIRE 3/8 LUG

WASHER FLAT 3/8-M10 ZINC

SCREW HHC M10-1.5 X 35 C8.8

BLOCK, TERM 14 POS X 8 X 1600V

DECAL TB4 HV CUSTOMER CONN

SCREW THTT M4-0.7 X 16 ZP

LUG SLDLSS 3/0-#4 X 13/32 CU

DECAL GROUNDING ELECTRODE

(4)(3)(2)18

(4)(3)(2)19

(4)(3)(2)21

DUAL MODULE

(1)1

(1)2

0H95790ST0R

0J17560ST0R

0A4456

061383

0E1534A

056326

MD1 / MD2 CB MODULE 390 ALT

WIRE TUNNEL, MD1-2 390 ALT

WASHER LOCK SPECIAL 3/8

LUG SLDLSS 3/0-#4 X 13/32 CU

PLUG PLASTIC 1.50"

TRIM VINYL BLACK 1/8GP (7.1”LG)

NUT HEX M10-1.5 G8 YEL CHR

DECAL GROUND LUG

045772

067210A

0H8006

DECAL CAUTION ELEC SHOCK SM

DECAL NEUTRAL

0A9457

0C2454

024526

022129

SCREW HWHT M6-1 X 16 N WA Z/JS

SCREW HHTT 5/16-18 X 3/4 CZ

WASHER LOCK M8-5/16

022145

0441140781

022131

049541

0J0455

0J9078

0J5462

067210A

REF

WASHER FLAT 5/16-M8 ZINC

WIRE ASM, GND 2/0 WIRE 3/8 LUG

WASHER FLAT 3/8-M10 ZINC

SCREW HHC M10-1.5 X 35 C8.8

BLOCK, TERM 14 POS X 8 X 1600V

DECAL, TB4 HV CUSTOMER CONN

SCREW THTT M4-0.7 X 16 ZP

DECAL GROUND LUG

(4)(3)(2)18

(4)(3)(2)19

(4)(3)(2)21

NOTES (UNLESS OTHERWISE SPECIFIED):

(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR

CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

(2) WILL BE INSTALLED ON PRIMARY CB MODULES ONLY. NOT REQUIRED WITH LOAD CENTER.

(3) NOT REQUIRED IF EQUIPPED WITH LOAD CENTER.

(4) NOT REQUIRED IF EQUIPPED WITH 0J1594, KIT BATTERY CHARGER POWER CORD.

REVISION: J-4132-G

DATE: 02/07/13

Page 3 of 4

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EXPLODED VIEW: EV CONBOX 390 MODULE

DRAWING #: 0J1339

APPLICABLE TO:

GROUP A

This page left blank intentionally

REVISION: J-4132-G

DATE: 02/07/13

Page 4 of 4

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EXPLODED VIEW: 390, BOARD SOLID LEAD TERM BRL

DRAWING #: 0J1479

APPLICABLE TO:

GROUP A

ITEM

PART#

QTY.

DESCRIPTION

051769

049808

VARIES

055173

022129

022145

0G0724

0A2601

0A2602

0A1138

021941

VARIES

052891

068407

0A5580

0A1633

VARIES

022131

046526

057642

068113

0H8394A

043123

051779

022304

053559

068406

070274

087271

087272

068404

068405

092950

020151

090063

090152

023365

033143

090064

033133

063837

028739A

085662D

022661L

042914

087712

0H9157

0A2110

0A4089

0A1786

REF

WASHER LOCK M12

WASHER FLAT M12

FLEX PLATE

SCREW HHC M8-1.25 X 20 G10.9

WASHER LOCK M8-5/16

WASHER FLAT 5/16-M8 ZINC

FAN MACHINED 390 SAE ALTERATOR

SCREW HHC M16-2.0 X 45 G8.8

WASHER FLAT .688ID X 3.25OD

KEY SQ 3/8 X 2-1/2 STEEL

COUPLER 390 SAE

ROTOR PER ORDER (SEE BOM)

SCREW HHC M12-1.75 X 80 C8.8 (1.25” STACK)

SCREW HHC M12-1.75 X 90 C10.9 (2.00” STACK)

SCREW HHC M14-2.0 X 140 G8.8

WASHER,390 SAE ALT.

STATOR PER ORDER (SEE BOM)

WASHER FLAT 3/8-M10 ZINC

WASHER LOCK M10

SCREW HHC M10-1.5 X 40 G8.8

CARRIER REAR BRG 15"

390, BOARD SOLID LEAD TERM BRL

WASHER LOCK M14

NUT HEX M14-2.0 G8 YEL CHR

WASHER FLAT 1/2 ZINC

SCREW HHC M12-1.75 X 45 C8.8 (1.25” STACK)

SCREW HHC M12-1.75 X 60 C10.9 (2.00” STACK)

KEY SQ 3/8 X 2-3/4 STEEL

ASSY EXCITER 1.25"STK

ASSY EXCITER 2.00" STK

EXCITER FIELD 1.25 STK

EXCITER FIELD 15" 2" LG

COLLAR SLIP FIT 390 MM

CLAMP VINYL .312 X .203 Z

BRIDGE SUPPORT DIODE 15"

ASSY BRIDGE RECTIFIER

WASHER SHAKEPROOF INT #8

SCREW HHM #8-32 X 7/8

REF

CAP END ROTOR 390MM

SCREW HHM #8-32 X 3/8

SCREW HHC M12-1.75 X 30 C10.9

TIE WRAP 3.9" X .10" BLK UL

TIE WRAP UL 17.7 X .35 BLK HT

SLEEVING UL #0 .330 ID

SCREW HHC M8-1.25 X 90 C8.8 (1.25” STACK)

SCREW HHC M8-1.25 X 110 C8.8 (2.00” STACK)

HOLLOW DOWEL PIN, 1/2 X 1-1/4

SCREW SWAGE 1/4-20 X 1/2 Z/YC

ASSY SCROLL 390 SAE

.5CC

ADH LOCTITE #8931 AA W/S

KIT 0A4089 PARTS

0A2491

0A2497

0A2496

056326

022097

022473

045757

047411

0A2110

SHROUD ALT SHEET METAL

SCREEN SHROUD SAE

BRKT TENSIONER SAE SCROLL

TRIM VINYL BLACK 1/8GP

WASHER LOCK M6-1/4

WASHER FLAT 1/4-M6 ZINC

SCREW HHC M6-1.0 X 25 G8.8

SCREW HHC M6-1.0 X 16 G8.8

SCREW SWAGE 1/4-20 X 1/2 Z/YC

8.4 FT.

REVISION: H-9012-B

DATE: 5/20/11

Page 2 of 2

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EXPLODED VIEW: EV 390 ALTERNATOR TOWER ASM

DRAWING #: 0J7594

APPLICABLE TO:

GROUP A

ITEM

PART#

QTY.

DESCRIPTION

(1)1

(1)2

0J75960ST0R

0H94310ST0R

0H9431BST0R

0H9431AST0R

0H94320ST0R

0J0481

MAIN, ALT TOWER 390 W/ SHROUD

TOP, ALT TOWER 390 SINGLE CB

TOP ALT TOWER 390 SNGL CB RH

TOP, ALT TOWER 390 DUAL CB

COVER, ALT TOWER 390

XFMR CURRENT 50A W/BRKT UL RCG

XFMR CURRENT 100A W/BRKT UL G

XFMR CURRENT 150A W/BRKT UL

XFMR CURRENT 200A W/BRKT UL

XFMR CURRENT 300A W/BRKT UL

XFMR CURRENT 400A W/BRKT UL

XFMR CURRENT 500A W/BRKT UL

XFMR CURRENT 600A W/BRKT UL

(1)2A

(1)3

(3)4

2/3

0J0481A

0J0481B

0J0481C

0J0481D

0J0481E

0J0481F

0J0481G

N/A

(1)6

0J01360ST0R

0J5464

PLATE, WIRE HARN BLOCKOFF

SCREW THTT M5-0.8 X 16 ZP

WASHER LOCK M6-1/4

022097

022473

WASHER FLAT 1/4-M6 ZINC

(2)10

(3)12

(3)13

(3)17

056326

0C2454

022145

022129

042907

045771

024983

0J1857

2/4

4/8

2/3

TRIM VINYL BLACK 1/8GP (6”LG)

SCREW HWHT M6-1 X 16 N WA Z/JS

WASHER FLAT 5/16-M8 ZINC

WASHER LOCK M8-5/16

SCREW HHC M8-1.25 X 16 C8.8

NUT HEX M8-1.25 G8 CLEAR ZINC

SCREW HHTT 1/4-20 X 3/4 CZ

CT BRKT 1.1" WINDOW FRAME

CT BRKT 2.25" WINDOW FRAME

DECAL WARNING ELECTRICAL SHOCK

HARN 390/520 CONBOX H-PANEL (NOT SHOWN)

TAPE FOAM 1X1 (49” LG)

0J1857A

0C1229

0H9845

052250

NOTES (UNLESS OTHERWISE SPECIFIED):

(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

•

MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE

SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

(3) QTY. REQUIRED FOR 1 PHASE / QTY. REQUIRED FOR 3 PHASE.

REVISION: -A-

DATE: 11/30/11

PAGE 2 OF 2

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EXPLODED VIEW: EV,CB ASSEMBLY 225AF

DRAWING #: 0J8468

GROUP A

ITEM

PART#

QTY.

DESCRIPTION

REF

MAIN CIRCUIT BREAKER

(1)2

(1)3

(1)4

(1)5

(1)6

(1)7

(1)8

045771

049897

022129

022145

058306

0F8451

0F8843

4/6

8/12

4/6

NUT HEX M8-1.25 G8 CLEAR ZINC

SCREW SHC M8-1.25 X 20 G8

WASHER LOCK M8-5/16

WASHER FLAT 5/16-M8 ZINC

SCREW SHC M8-1.25 X 25 C12.9

LUG SLDLSS 300 MCM-6 AL/CU

BUS BAR 200A LUG ADAPTOR

(1) QTY. REQUIRED FOR 1Ø BREAKERS / QTY. REQUIRED FOR 3Ø BREAKERS.

REVISION: -A-

DATE: 2/3/12

Page 2 of 2

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DPE Breaker and Field Boost Resistor Table for Gensets with H-Panel Control & 12V Battery

DPE BREAKER

FIELD BOOST RESISTOR

VOLTAGE

FREQUENCY

EXCITATION

direct

SIZE

kW RATING

PART NO.

SIZE

PART NO.

SIZE

1kW - 8.9kW

9kW - 45kW

1kW - 15kW

16kW - 18kW

19kW - 26kW

27kW - 41kW

45kW - 130kW

any

1kW - 8.9kW

9kW - 45kW

1kW - 15kW

16kW - 18kW

19kW - 26kW

27kW - 41kW

45kW - 130kW

any

1kW - 8.9kW

9kW - 45kW

1kW - 15kW

16kW - 18kW

19kW - 26kW

27kW - 41kW

45kW - 130kW

any

1kW - 8.9kW

9kW - 45kW

1kW - 15kW

16kW - 26kW

27kW - 41kW

45kW - 130kW

any

1kW - 8.9kW

9kW - 45kW

1kW - 15kW

16kW - 18kW

19kW - 26kW

27kW - 130kW

any

1kW - 8.9kW

9kW - 45kW

1kW - 15kW

16kW - 18kW

19kW - 26kW

27kW - 130kW

any

1kW - 8.9kW

9kW - 45kW

1kW - 15kW

16kW - 18kW

19kW - 26kW

27kW - 130kW

any

1kW - 8.9kW

9kW - 45kW

1kW - 15kW

16kW - 18kW

19kW - 26kW

27kW - 130kW

any

048512

048467

053623

049350

054450

048505

048476

0F5752E

5 ohm

2.5A

5.5A

4.5A

390 mm or

smaller

60 Hz

120/240 1φ

0F5752B

25 ohm

PME/brushless

520 mm

0F5752D

0F5752E

75 ohm

5 ohm

048512

048467

053623

049350

054450

048505

048476

2.5A

5.5A

direct

390 mm or

smaller

60 Hz

120/208 3φ

120/240 3φ

0F5752B

25 ohm

PME/brushless

4.5A

520 mm

0F5752D

0F5752E

75 ohm

5 ohm

048512

048467

053623

049350

054450

048505

048476

2.5A

5.5A

direct

390 mm or

smaller

0F5752B

25 ohm

PME/brushless

4.5A

520 mm

0F5752D

0F5752E

75 ohm

5 ohm

048512

048467

053623

054450

048505

048476

2.5A

5.5A

direct

390 mm or

smaller

60 Hz

50 Hz

277/480 3φ

346/600 3φ

110/220 1φ

100/200 3φ

115/200 3φ

0F5752B

25 ohm

PME/brushless

4.5A

520 mm

0F5752D

0F5752E

75 ohm

5 ohm

048512

048467

053623

049350

054450

048476

2.5A

5.5A

4.5A

direct

390 mm or

smaller

0F5752B

25 ohm

PME/brushless

520 mm

0F5752D

0F5752E

75 ohm

5 ohm

048512

048467

053623

049350

048476

048505

048476

direct

390 mm or

smaller

2.5A

4.5A

0F5752B

25 ohm

PME/brushless

520 mm

0F5752D

0F5752E

75 ohm

5 ohm

048512

048467

053623

049350

048476

048505

048476

direct

390 mm or

smaller

2.5A

4.5A

0F5752B

25 ohm

PME/brushless

520 mm

0F5752D

0F5752E

75 ohm

5 ohm

048512

048467

053623

049350

048476

048505

048476

direct

390 mm or

smaller

2.5A

4.5A

0F5752B

25 ohm

PME/brushless

520 mm

0F5752D

0F5752E

75 ohm

5 ohm

1kW - 8.9kW

9kW - 45kW

1kW - 15kW

16kW - 18kW

19kW - 26kW

27kW - 41kW

45kW - 130kW

any

048512

048467

053623

049350

054450

048505

048476

direct

2.5A

5.5A

4.5A

390 mm or

smaller

50 Hz

231/400 3φ

0F5752B

0F5752D

25 ohm

75 ohm

PME/brushless

520 mm

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EXPLODED VIEW: EV H-PNL 10A BC NO E-GOV DSL24

DRAWING #: 0J0288

APPLICABLE TO:

GROUP B

ITEM

PART#

QTY.

DESCRIPTION

(1)1

0H84230ST0R

0H4733E

0G4140E

0G4141E

0G4144E

0E9764

055911

057701

0J01360ST0R

0H96870ST0R

0J5462

BRACKET H-PNL MOUNTIN CCI IND

ASSY H-PANEL 2.5A BATC 12V

ASSY H-PANEL 10A BATC 12V

ASSY H-PANEL NO BATC NO E-GOV

ASSY H-PANEL 10A BATC 24V

RAIL SNAPTRACK PCB HOLDER BULK

BLOCK TERM 20A 12 X 6 X 1100V

BLOCK TERM 20A 8 X 6 X 1100V

PLATE, WIRE HARN BLOCKOFF

COVER, COSTOMER CONN H-PNL

SCREW THTT M4-0.7 X 16 ZP

SCREW THTT M5-0.8 X 16 ZP

WASHER FLAT M5

WASHER LOCK M5

SCREW HWHT M6-1 X 16 N WA Z/JS

WASHER LOCK M6-1/4

SCREW HHC M6-1.0 X 16 C8.8

WASHER FLAT 5/16-M8 ZINC

WASHER LOCK M8-5/16

WASHER LOCK EXT 1/4 STL

SCREW HHC M8-1.25 X 20 C8.8

ASSY PCB RELAY 24VDC

(2)4

(2)5

(1)6

(1)7

REF

0J5464

051713

049226

0C2454

022097

047411

022145

022129

026850

039253

0G6962A

0G6962B

0J0392

0J0398

0J0393

ASSY PCB RELAY 12VDC

DECAL, TB1 LV CUSTOMER CONN

DECAL, CONTACT RAT 30VAC/30VDC

DECAL, TB2 LV CUSTOMER CONN

DECAL, LV CUSTOMER CONN INSIDE

DECAL, CUSTOMER WIRE #14

WASHER LOCK SPECIAL 5/16

FITTING CONDUIT STR 3/8

HARN 390/520 CONBOX H-PANEL

DIODE ASSEMBLY

HARN 390/520 CONBOX 12V GAS H (NOT SHOWN)

0J0545

0J0575

0C3168

022206

0H9845

0C8065

0J5349

(5)26

(6)(3)27

(4)28

REF

UNLESS OTHERWISE SPECIFIED:

(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR).

•

MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

CUSTOMER: FOR CORRECT MATERIAL AND COLOR OF REPLACEMENT PARTS REFER TO “REPLACEMENT SHEET

METAL PARTS ORDERING GUIDE-0H7169” INCLUDED IN THE MANUAL OR AVAILABLE ON THE GENERAC WEBSITE.

(2) PART OF CONNECTION BOX HARNESS

(3) HARNESS GETS WIRED TO LOAD CENTER IF EQUIPPED.

(4) REFERENCE WIRE DIAGRAM FOR PROPER LOCATION.

(5) NOT REQUIRED IF EQUIPPED WITH 0J1594, KIT BATTERY CHARGER POWER CORD.

(6) HARNESS GETS TIED BACK AND BUNDLED WITH OTHER HARNESS AND LEFT UNCONNECTED IF EQUIPPED WITH 0J1594,

KIT BATTERY CHARGER POWER CORD.

REVISION: J-2562-F

DATE: 8/22/12

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0D3483

0A2110

0D3484

074908

FAN GUARD

SCREW SWAGE 1/4-20 X 1/2 Z/YC

BOTTOM COVER, FANGUARD

SCREW HHTT M5-0.8 X 10 BP

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047411

022097

022473

084918G

084918H

0G0015

042568

055934D

084427

049813

050967

022129

042907

0C4905

0A6283

0G0015

0C4905

044117

SCREW HHC M6-1.0 X 16 G8.8

WASHER LOCK M6-1/4

WASHER FLAT 1/4 ZINC

HEATER ENG 1500W 120V (60HZ)

HEATER ENG 1500W 240V (50HZ)

CLAMP, HOSE 5/8" DOUBLE WIRE

SCREW HHC M6-1.0 X 20 G8.8

CLAMP VINYL 1.06 X .406 Z

BRACKET HEATER

NUT HEX M6-1.0 G8 YEL CHR

HOSE 5/8 ID RIA 250F (31”LG)

WASHER LOCK M8-5/16

SCREW HHC M8-1.25 X 16 G8.8

BARBED EL 45 3/8NPT X 5/8OD

HOSE PREFORMED BLOCK HEATER

CLAMP, HOSE 5/8" DOUBLE WIRE

BARBED EL 45 3/8NPT X 5/8OD (USED ON GEAR BOX ONLY)

BARBED STR 3/8NPT X 5/8 (USED ON DIRECT DRIVE ONLY)

(1) 15

(1) 17

(1) 18A

(1) 18B

(1) USED ON NON-DUEL FUEL NATURAL GAS & LP VAPOR UNITS

ONLY.

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058665

058665A

058208

061119

061119A

BATTERY 12VDC 90-AH 27F

BATTERY SERVICE DRY

BATTERY 12VDC 24F 525 CCA

BATTERY BCI GRP 31

31E BATTERY SERVICE DRY

0A4010

099049

SCREW HHC M8-1.25 X 60 C8.8 FT

J BOLT BATTERY TRAY

052858

022129

NUT LOCK FL M8-1.25

WASHER LOCK M8-5/16

049820

045771

NUT LOCK HEX M8-1.25 NYL INS

NUT HEX M8-1.25 G8 CLEAR ZINC

022145

058653

WASHER FLAT 5/16-M8 ZINC

WASHER FLAT M8

061902

059568B

HOLD DOWN BATTERY (60-100KW)

BATT HOLD DOWN BAR 368MM

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EXPLODED VIEW: EV RADIATOR BLOCKOFF 6.8L

DRAWING #: 0J1133

APPLICABLE TO:

GROUP C

ITEM

PART#

QTY.

DESCRIPTION

(1)1

(1)2

(1)3

(1)4

0J11370ST0R

0J11350ST0R

0J11360ST0R

0J11340ST0R

N/A

RADIATOR BLOCKOFF 6.8L TOP

RADIATOR BLOCKOFF 6.8L LEFT

RADIATOR BLOCKOFF 6.8L RIGHT

RADIATOR BLOCKOFF 6.8L BOTTOM

0C2454

052250

SCREW HWHT M6-1 X 16 N WA Z/JS

TAPE FOAM 1X1 (29”LG)

TAPE FOAM 1X1 (34”LG)

NOTES (UNLESS OTHERWISE SPECIFIED):

(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

•

MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE

SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

REVISION: H-9343-C

DATE: 7/19/11

PAGE 2 OF 2

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EXPLODED VIEW: EV 6.8L G3 CCI MOUNTING BASE

DRAWING #: 0J2569

APPLICABLE TO:

GROUP C

ITEM

PART#

QTY.

DESCRIPTION

(2)1

0J03380ST0R

0J03390ST0R

0J03400ST0R

0J03410ST0R

0J03420ST0R

0J0342AST0R

0J03430ST0R

0J0343AST0R

024310

MTG BASE G6.8L 390 DD CCI

MTG BASE G6.8L 390 DD DUAL CCI

MTG BASE G6.8L 390 GB CCI

MTG BASE G6.8L 390 GB DUAL CCI

MTG BASE G6.8L 520 GB CCI

MTG BASE G6.8 520 GB MPS

MTG BASE G6.8L 520 GB DUAL CCI

MTG BASE G6.8L 520 GB DUAL MPS

PLUG STD PIPE 1/2 STEEL SQ HD

DAMPENER VIBRATION

052252

DAMPENER VIBRATION (520 ALT G/B)

SPACER .49 X .62 X 1.87 PWDR/ZINC

052257

052259

055597

052251A

052860

REF

SPACER .49 X .62 X 1.87 PWDR/ZINC (520 ALT G/B)

WASHER FLAT M12

WASHER FLAT M12 (520 ALT G/B)

SCREW HHC M12-1.75 X 85 G8.8

SCREW HHC M12-1.75 X 85 G8.8 (520 ALT G/B)

DAMPENER VIBRATION 50 WHITE

DAMPENER VIBRATION 50 WHITE (520 ALTG/B ONLY)

NUT LOCKING M12-1.75

NUT LOCKING M12-1.75 (520 ALT G/B ONLY)

ENGINE MOUNT 6.8L RH SIDE

ENGINE MOUNT 6.8L LH SIDE

KIT VARMIT GUARD

0D2007

0D2006

REF

KIT VARMIT GUARD

(1)17

(1)18

(1)19

(1)20

(1)21

051756

025507

038805J

0H8626

089743

022247

059676

059675

045771

0C3168

022129

052243

052648

022131

046526

030985

078944

044118

0G0015

065386

044117

057765

057772

0536210360

043107

022145

050331

050331A

03880400AA

038804J

SCREW HHC M10-1.5 X 20 C8.8

WASHER LOCK EXT 7/16 STL

CABLE BATT BLK #1 X 30.00 NEG

SCREW HHC 5/8-11 X 5 G8 (520 ALT G/B)

NUT HEX LOCK 5/8-11 NY INS (520 ALT G/B)

WASHER FLAT 5/8 ZINC (520 ALT G/B)

MOUNT LOWER VIBRATION (520 ALT G/B)

MOUNT UPPER VIBRATION (520 ALT G/B)

NUT HEX M8-1.25 G8 YEL CHR

5/16 SPECIAL L/WASH

WASHER LOCK M8-5/16

SCREW HHC M10-1.5 X 60 G8.8

SCREW SHC M10-1.5 X 20 C12.9

WASHER FLAT 3/8-M10 ZINC

WASHER LOCK M10

NIPPLE CLOSE 1/2 X 1.125

VALVE BALL

BARBED STR 1/2 NPT X 5/8

CLAMP HOSE 7/8" OD DOUBLE WIRE

HOSE 5/8 ID SAE100R6 (11”LG)

BARBED STR 3/8 NPT X 5/8

ADP OIL DRN M14-1.50

WASHER NYLON .565

WIRE ASSEM #4GA GRD

SCREW HHC M8-1.25 X 25 G8.8

WASHER FLAT 5/16 ZINC

BATT POST COVER BLK -

BATT POST COVER RED +

CABLE BATT RED #1 X 44.00 (G/B)

CABLE BATT RED #1 X 40.50

REVISION: J-3445-E

DATE: 12/5/12

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EXPLODED VIEW: EV 6.8L G3 CCI MOUNTING BASE

DRAWING #: 0J2569

APPLICABLE TO:

GROUP C

ITEM

PART#

QTY.

DESCRIPTION

075763

050277

BOOT BATTERY CABLE

DECAL OIL DRAIN

NOTES (UNLESS OTHERWISE SPECIFIED):

(1) 520 G/B ONLY

NOTES (UNLESS OTHERWISE SPECIFIED):

(2) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR

CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

REVISION: J-3445-E

DATE: 12/5/12

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EXPLODED VIEW: EV 6.8L G3 CCI MOUNTING BASE

DRAWING #: 0J2569

APPLICABLE TO:

GROUP C

ITEM

PART#

QTY.

DESCRIPTION

THIS PAGE LEFT INTENTIONALLY BLANK

REVISION: J-3445-E

DATE: 12/5/12

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EXPLODED VIEW: EV GLAND PLATE

DRAWING #: 0J4768

APPLICABLE TO:

GROUP C

ITEM

PART#

QTY.

DESCRIPTION

(1)(2)1

(1)2

---

0C2454

1/2

4/8

GLAND PLATE

SCREW HWHT M6-1 X 16 N WA Z/JS

(1) QTY. REQUIRED FOR SINGLE CIRCUIT BREAKER / QTY. REQUIRED FOR DUAL CIRCUIT BREAKER.

(2) SEE BILL OF MATERIALS FOR PART NUMBER.

REVISION: H-9623-C

DATE: 9/13/11

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0D2513D

0D2513E

0F5419

0F4268

0F4270A

0F6977

037561

047411

022097

049811

0F4269

022473

0A4256

AIR CLNR BTM PLT W/CPLR 8.1L

PLATE AIR CLEANER W/COUPLER

ELEMENT AIR FILTER

TOP PLATE VENTURI

HOLD DOWN AIR CLEANER PLATED

PLATE AIR CLEAN TOP 5.4L/6.8L

NUT WING 1/4-20 NYLK

SCREW HHC M6-1.0 X 16 G8.8

WASHER LOCK M6-1/4

WASHER FLAT M6

GASKET MIXER BODY

WASHER FLAT 1/4-M6 ZINC

INDICATOR FILTER MINDER

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EXPLODED VIEW: EV ENGINE COMM PARTS 6.8L L/H

DRAWING #: 0J2563

APPLICABLE TO:

GROUP D

ITEM

PART#

QTY.

DESCRIPTION

0F3017

039253

022129

022145

0D5419

0D7055

0D3488G

0K1189

0D3488

0D3488J

057795B

065386

0F3287

0H3074

0J7330

0E9868A

0G5954

0F3216

0F3216A

0F3216C

0F3216D

035579

0F4612

0D6658

029333A

022097

022473

042568

0D8027

0D8025

0D8026

0D8030

0F2846

0D8029

0K1088

0D8028

045771

0H0923

022131

046526

064416

045772

0F3217

0F2776A

0F6151

0F4308

0F3158

0G0015

0E0502

0G0866

0F4301

0F5512

047527

0F5114

0E8286

0F3113

0F6317

077996

036943

REF

BRACKET,D.C. ALTERNATOR LOWER

SCREW HHC M8-1.25 X 20 G8.8

WASHER LOCK M8-5/16

WASHER FLAT 5/16-M8 ZINC

OIL FILTER, FORD V-10 ENGINE

(2 5

(2)6

DIPSTICK TUBE, FORD 6.8L

BELT SERPENTINE 65.0" (1800 RPM)

BELT,GATES DOUBLE SIDED MICROV (3600 RPM)

BELT SERPENTINE (67.16" LG) (3000 RPM)

SERPENTINE, BELT (65.3" LG) (2300 RPM)

BARBED EL 90 5/8 PLASTIC

HOSE COOL 5/8 ID 100R6 (16.75”LG)

BRACKET DC ALTERNATOR UPPER

HARN ENG G6.8L H-100 CPL EMSN (USE WITH PROBE P/N 0H1827)

HARN ENG G6.8L G3 PM-PC CCI (USE WITH PROBE P/N 0H1827)

ALTERNATOR DC W/OUT PULLEY

GROMMET 15.87 X 31.75 X 11

PULLEY 80 OD DC ALTERNATOR (1800 RPM)

PULLEY 102 OD DC ALTERNATOR (2300 RPM)

PULLEY 132 OD DC ALTERNATOR (3000 RPM)

PULLEY 160 OD DC ALTERNATOR (3600 RPM)

BSHG RDCR HEX 1/4 TO 1/8

SENDER OIL PRESSURE 1/8"NPT

DIPSTICK 6.8L FORD

TIE WRAP UL 7.4" X .19" BLK

WASHER LOCK M6-1/4

WASHER FLAT 1/4 ZINC

SCREW HHC M6-1.0 X 20 G8.8

BOLT WATER PUMP PULLEY

BOLT GROOVED IDLER PULLEY

BOLT BELT TENSIONER

TENSIONER ENG. AUTOMATIC BELT

PULLEY WATER PUMP G3 (DIRECT DRIVE)

PULLEY ENGINE WATER PUMP (GEAR BOX)(2300RPM, 3000RPM)

PULLEY, WATER PUMP 6.8L 150KW (GEAR BOX)(3600RPM)

PULLEY GROOVED ENGINE IDLER

NUT HEX M8-1.25 G8 YEL CHR

ENGINE G6.8L G3 V-10 (2009/10)

WASHER FLAT 3/8-M10 ZINC

WASHER LOCK M10

SCREW HHC M10-1.5 X 45 G8.8 FT

NUT HEX M10-1.5 G8 YEL CHR

SPACER DC ALTERNATOR PULLEY

BRACKET SIGNAL CONDITIONER

CAP RUBBER (100KW & 130KW)

(3)11

(2)17

(3)(1)18

(4)38

(4)41

(4)42

(3)43

(4)44

(4)46

BRACKET DC ALT STABILIZER

OIL COOLER FORD (150KW 3600RPM)

CLAMP HOSE 7/8" OD DOUBLE WIRE

TEMPERATURE SENDER, DELPHI

HOSE OIL COOLER PREFORMED 3/4 (150KW 3600RPM)

HOSE OIL COOLER (150KW 3600RPM)

REFLEX WRAP 13MM 13 X 460

3 / 6(4)

BARBED STR 1/2NPT X 3/4

DECAL, REFER TO OWNERS MANUAL

ELBOW 45D STREET 1/2NPT BRASS

ASSY PCB HSB CTRL IGN MODULE

MOUNT IGN MODULE

CAP ANTIFREEZE 5/8"ID X 1.2"LG (80/100/130KW)

SCREW PPHM #10/32 X 2

REVISION: J-2555-E

DATE: 8/22/12

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EXPLODED VIEW: EV ENGINE COMM PARTS 6.8L L/H

DRAWING #: 0J2563

APPLICABLE TO:

GROUP D

ITEM

PART#

QTY.

DESCRIPTION

023897

022152

022158

0G9378

0H0777

WASHER FLAT #10 ZINC

WASHER LOCK #10

NUT HEX #10-32 STEEL

DECAL SORE EPA CERTIFICATION

DECAL LSI EPA CERTIFICATION

(1) NOTE: I/N 18 IS FOR HOLDING SENSOR TO I/N 35.

(2) NOTE: COMES WITH ENGINE

(3) NOTE: NOT SHOWN

(4) 150KW UNITS ONLY

REVISION: J-2555-E

DATE: 8/22/12

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EXPLODED VIEW: EV ENGINE COMM PARTS 6.8L L/H

DRAWING #: 0J2563

APPLICABLE TO:

GROUP D

THIS PAGE LEFT INTENTIONALLY BLANK

REVISION: J-2555-E

DATE: 8/22/12

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EXPLODED VIEW: EV ENGINE COMM PARTS 6.8L R/H

DRAWING #: 0J2563A

APPLICABLE TO:

GROUP D

ITEM

PART#

QTY.

DESCRIPTION

(3)1

(1)3

(1)8

(1)12

(2)26

029333A

0D5418

052625

065386

087599

042568

0F2776A

022131

034339

052648

0D9913

046526

055934M

070008

0G0015

049821

022129

022097

052647

0D2244M

070006

022473

0D2608

0D5623

0D5417

0D3808

0D4255

070010

0D6344

0D6686

0D3803

0D3805

0A8240

021113

0E0992A

078637

047411

062303

048191

6/11

8/6

TIE WRAP UL 7.4"X .19" BLK (NOT SHOWN)

STARTER MOTOR FORD V-10 ENGINE

SCREW SHC M10-1.5 X 35 G12.9

HOSE COOL 5/8 ID 100R6 (14”LG)

PLUG PLASTIC 3/8 NPT

SCREW HHC M6-1.0 X 20 G8.8

BRACKET, SIGNAL CONDITIONER

WASHER FLAT 3/8-M10 ZINC

BARBED EL 90 3/8NPT X 5/8

SCREW SHC M10-1.5 X 20 G12.9

SCREW SHC M8-1.25 X 35 SS

WASHER LOCK M10

CLAMP VINYL .75 X .343 Z

WASHER FLAT M8 SS

CLAMP HOSE 7/8" OD DOUBLE WIRE

SCREW SHC M8-1.25 X 30 G12.9

WASHER LOCK M8-5/16

21/19

REF

A/R

0 / 2

WASHER LOCK M6-1/4

SCREW SHC M10-1.5 X 25 G12.9

ASSEMBLY MAGPICKUP (3/8-24 MALE)

WASHER LOCK M8 SSTL

WASHER FLAT 1/4 ZINC

SCREW HHC 5/16-18 X 1/2 SSTL

HEAT SHIELD EXHAUST

SCREW HHC M10-1.0 X 25 G10.9

EXH MANIFOLD MACH 6.8L V-10

GASKET EXHAUST MANIFOLD

SCREW HHC M8-1.25 X 35 SS G8.8

ASSEMBLY 6.8L FLYWHEEL (D/D UNITS)

ASSY 6.8L G-BOX FLYWHEEL (G/B UNITS)

FLYWHEEL HOUSING MACH 6.8L V10

COVER FLYWHEEL MACH 6.8L V-10

FLEX PLATE SAE10 2.2

PLATE, DAMPNER RETNR

PLUG EXPANSION 14 OD

ADHESIVE LOCTITE 620

SCREW HHC M6-1.0 X 16 G8.8

ADAPTOR 1/4" NPT TO 3/8" NPT

DOWEL PIN M10 X 24

(1)37

(1) QTY. REQUIRED FOR DIRECT DRIVE / QTY. REQUIRED FOR GEAR BOX

(2) MANIFOLD IS FLIPPED FOR 150KW UNITS OR NON-ENCLOSED.

(3) 029333A IS FOR HOLDING SENSOR TO I/N 7.

REVISION: H-9768-C

DATE: 10/10/11

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EXPLODED VIEW: EV B GROUP COOLING SYSTEM

DRAWING #: 0J2567

APPLICABLE TO:

GROUP D

ITEM

PART#

QTY.

DESCRIPTION

(1)1

(1)2

(1)8

0J06070ST0R

0J06060ST0R

0G1286A

046627

RADIATOR SUPPORT LH 6.8L

RADIATOR SUPPORT RH 6.8L

RADIATOR, R/H-IN L/H-OUT

CAP RADIATOR 14PSI

HOSE, LOWER RADIATOR

HOSE, UPPER RADIATOR

CLAMP HOSE #36 1.88 - 2.75

ASSY VENTURI 6.8L B/C-GRP

SCREW HHC M8-1.25 X 16 C8.8

SCREW HHC M12-1.75 X 25 C8.8

WASHER FLAT M12

NUT TOP LOCK FL M12-1.75

TAPE FOAM 1 X 1 (27"LG)

CLAMP HOSE #28 1.32-2.25

SPACER, FAN 6.8L

WATER BOTTLE BRACKET

TANK COOLANT RECOVERY

CLAMP HOSE BAND 1/4

HOSE 9/32 ID (31"LG)

FAN, COOLING 22" DIA KYSOR

WASHER LOCK M10

WASHER FLAT 3/8-M10 ZINC

NUT HEX M8-1.25 G8 CLEAR ZINC

WASHER LOCK M8-5/16

SCREW HWHT M6-1 X 16 N WA Z/JS

BRACKET, SIGNAL CONDITIONER

0D3520

0D3521

042561

0J06270ST0R

042907

051768

049808

052860

052250

035685

0D2149

0D7975

076749

048031C

029032

0D3293A

046526

022131

045771

022129

0C2454

0F2776A

0H1827

022145

PROBE COOLANT LEVEL 3/8-18NPTF

WASHER FLAT 5/16-M8 ZINC

SCREW HHC M10-1.5 X 25 C8.8

HARN RADIATOR GND 46"

CONDUIT FLEX .25"ID (46”LG)

WASHER LOCK SPECIAL 3/8

SCREW HHC 5/16-18 X 3/4 G5

DECAL RADIATOR DRAIN

049814

0G7895B

077043H

0A4456

022142

050276

0G3269

0G3266

0H3852

DECAL WARNING FAN BI

DECAL WARNING COOLANT EGLY BI

HOSE HOLDER PLASTIC (.4-.5 ID)

(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR).

• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

• CUSTOMER: FOR CORRECT MATERIAL AND COLOR OF REPLACEMENT PARTS REFER TO “REPLACEMENT SHEET

METAL PARTS ORDERING GUIDE-0H7169” INCLUDED IN THE MANUAL OR AVAILABLE ON THE GENERAC WEBSITE.

REVISION: H-9635-B

DATE: 9/6/11

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EXPLODED VIEW: EV FUELSYS G6.8L G3 NG & LPV

DRAWING #: 0H6703

GROUP E

ITEM

PART#

QTY.

DESCRIPTION

049721

SCREW HHC M6-1.0 X 35 C8.8 BLK

0H5093

065908

039130

030131

088963

0A8064

026915

ASSY RGLTR INLET NPT FITTINGS

SUPPORT NAT GAS SOLENOID

NIPPLE CLOSE 1.25NPT X 1.625

ELBOW 90D 1-1/4 NPT

NIPPLE PIPE 1.25NPTX5.5 BL IRN

BSHG RDCR HEX 1-1/4-3/4

NIPPLE CLOSE 3/4 X 1.375

0J3809

065908

0A8064

026490

026812

035589

0J3858C

026915

ASSY RGLTR INLET NPT FITTINGS

SUPPORT NAT GAS SOLENOID

BSHG RDCR HEX 1-1/4-3/4

NIPPLE PIPE 3/4NPT X 2

ELBOW 90D 3/4NPT

NIPPLE PIPE 3/4 NPT X 3-1/2

BALL VALVE, 3/4" NPT

NIPPLE CLOSE 3/4 X 1.375

0G8598A

0G8598B

0G8598C

0G8598D

052617

022304

051769

045773

042568

REGULATOR ASSY 6.8L 60KW LPV

REGULATOR ASSY 6.8L 70KW NG

REGULATOR ASSY 6.8L 50/70 LPV

REGULATOR ASSY 6.8L 50KW NG

SCREW HHC M12-1.75 X 20 C8.8

WASHER FLAT 1/2 ZINC

WASHER LOCK M12

NUT HEX M12-1.75 G8 YEL CHR

SCREW HHC M6-1.0 X 20 C8.8

HARNESS,FUEL JUMPER SINGLE REG

BRACKET, HOSE RISER

WASHER LOCK M6-1/4

GASKET ADAPTER THROT BODY

CLAMP HOSE #10 .56-1.06

0F6155

0G46350ST0R

022097

(1)10

0D2698

057823

059057

049811

0J7476

0E4390

0E4392

0F0960

HOSE 3/4 ID SAE-30R2 (40.5” LG)

WASHER FLAT M6

ADAPTOR THROTTLE BODY

GASKET, GOVERNOR ACTUATOR

ACTUATOR BOSCH 60, GOVERNOR

REDUCER 3.0" TO 2.75" TURBO

MIXER, 40/60MM ACTUATOR ASSY

O-RING 2-3/4 X 3/32 X 2-15/16

VENTURI, THROTTLE 36MM

PLUG STD PIPE 1/4 STEEL SQ HD

SCREW SHC M6-1.0 X 50 C8.8

CLAMP HOSE #44 2.31-3.25

0F3885

0G3167

0F3691B

026073A

0D2157

039294

050279A

0D1509

DECAL FUEL INLET NG 1 1/4" NPT

DECAL INLET PRESSURE

NOTES (UNLESS OTHERWISE SPECIFIED):

(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR

CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

REVISION: J-4132-E

DATE: 2/6/13

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EXPLODED VIEW: EV ENCL L2A B-GRP

DRAWING #:0J1936

GROUP F

ITEM

PART#

QTY.

DESCRIPTION

(1)1

(1)3

0F07740ST0R

027529

0C33350ST0R

BLOCK OFF FRONT OVERHD

NUT HEX LOCK 1/4-20 NY INS

DUCT BOTTOM RAW

0C3594

ASSY M6 HINGE R/H

(1)7

(1)8

(1)9

0C3594A

022097

0J16010ST0R

0J15810ST0R

0F07060ST0R

0C2634A

ASSY M6 HINGE L/H

WASHER LOCK M6-1/4

BRACKET, ROD GUIDE

DOOR RH SOLID

DUCT FRONT LH RAW

ASSY ACCESS COVER

022473

WASHER FLAT 1/4-M6 ZINC

ASSY, ROOF B-GRP

(1)12

(1)13

(1)14

0J20370AL0R

0F04770ST0R

0C34000ST0R

0C6749

BARRIER DUCT INSIDE FRT RAW

COVER EXHAUST RAW

SCREW PPHM M4-0.7 X 12 SS

WASHER FLAT 5/16-M8 ZINC

DUCT,FRONT PANEL

022145

(1)17

(1)18

(1)19

0F07080ST0R

0J11680ST0R

0H98270ST0R

0A3359

BRACE FRONT TOP

CENTER SUPPORT DOORS B-GRP

SCREW BHSC M6-1.0 X 16 SS

WASHER LOCK M8-5/16

022129

(1)22

(1)23

0F01530ST0R

0F12060AL0R

027958

SPLITTER RAW

DUCT FRONT TOP SLOTTED L2A

WASHER NYLON .260

0J0993A

080490

ROLLER ROD, T-HANDLE

WASHER FLAT #8 SS

CENTER PANEL REAR

INTAKE OVERHEAD REAR BAFFLE

CORNER POST RH FRONT

DOOR LH SOLID

T-HANDLE, 2-POINT DBL DOOR

BRACE SIDE TOP & BOTTOM

SCREW HWHTF M6-1.0 X 16

SCREW SHOULDER M8-1.25 X 20

NUT HEX LOCK M4-0.7 SS NYL INS

ANGLE,WATER DEFLECTOR

NUT HEX M6-1.0 G8 CLEAR ZINC

CORNER POST RH REAR

DUCT FRONT RH RAW

(1)27

(1)28

(1)29

(1)30

(1)32

0H98250ST0R

0J35670ST0R

0H98150ST0R

0J15800ST0R

0J0992

0H98260ST0R

0E3257

0C3393

0C6748

(1)36

(1)38

(1)39

(1)40

(1)41

0F07620ST0R

049813

0H98160ST0R

0F07070ST0R

0H11530ST0R

0F12540ST0R

022769

INTAKE, OVERHEAD MODULE SIDE

END CAP OVERHD MOD SIDE_INST

WASHER LOCK INT #10

066760

0A9881

STRIP SEALANT 1/8 X 1 (NOT SHOWN)

TRIM VINYL SEAL

(1)45

(1)46

(1)48

(1)50

0F00480ST0R

0H98180ST0R

0C2454

173

INTAKE OVERHEAD MODULE

CORNER POST LH REAR

SCREW HWHT M6-1 X 16 N WA Z/JS

CORNER POST LH FRONT

SCREW HHC M8-1.25 X 16 C8.8

INTAKE OVERHEAD MODULE REAR

RAIN SHIELD,DOOR JAMB

NUT HEX 1/4-20 STEEL

0H98130ST0R

042907

0J35660ST0R

0E7222

022127

0C3397

078115B

SCREW RATCHET BLK NYLON

WASHER SELF LOCKING BLK #4-40

REVISION: J-3773-D

DATE: 1/9/13

Page 3 of 4

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EXPLODED VIEW: EV ENCL L2A B-GRP

DRAWING #:0J1936

GROUP F

ITEM

PART#

QTY.

DESCRIPTION

0K0328AJ

0K0328AK

0K0328AL

0K0328AM

0K0328AN

0K0328AH

0K0328AP

0K0328BF

0K0328AQ

0K0328AR

0K0328AT

0J1765BN

0J1765AV

0J1765AU

0J1765AS

0J1765W

INSULATION OVRHD MDL REAR

INSULATION ROOF

INSULATION OVRHD MDL SIDE

INSULATION OVRHD MDL BTM

INSULATION OVRHD MDL SPLITTER

INSULATION OVRHD MDL FRONT

INSULATION OVRHD MDL BTM

INSULATION REAR CTR PANEL

INSULATION REAR CORNER POST

INSULATION BTM SIDE BRACE

INSULATION RH DOOR SOLID

INSULATION LH DOOR SOLID

INSULATION CTR DOOR SPT

INSULATION FRONT CORNER POST

INSULATION FRONT CENTER PANEL

INSULATION FRONT DUCT LH SIDE

INSULATION FRONT DUCT RH SIDE

INSULATION FRONT DUCT INSD PNL

INSULATION FRONT DUCT BOTTOM

INSULATION FRONT DUCT

0J1765V

0J1765AT

0J1765BY

0J1765BZ

0J1765CA

0J1765CB

0J1765AX

0J1765AY

0J1765AW

0J1765BA

0J1765BB

0J1765AZ

0J1765CJ

INSULATION FRONT DUCT CTR PNL

INSULATION FRONT DUCT

NOTES (UNLESS OTHERWISE SPECIFEID):

(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

•

MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM

FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

REVISION: J-3773-D

DATE: 1/9/13

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EXPLODED VIEW: EV EXHAUST 6.8L B-GRP

DRAWING #: 0J4241

APPLICABLE TO:

GROUP F

ITEM

PART#

QTY.

DESCRIPTION

(1)1

0J42710ST0R

0C4170

0C4114

(2)0D5061A

0D3522

(2)0D5026

0D3651

(2)0D3651A

0D3650

0A5215B

0D3649A

0D3648

0D3159

0A6765

0C3433A

080762

0F9071

042907

022129

022145

(2)022145

0F2773A

090388

0J4402

059902

ASSY, 6.8L B-GRP EXHAUST BRACE

BRKT, EXHAUST SHIELD

CLAMP MUFFLER BAND

MOUNTING BAND, CATALYST

MUFFLER, 6.8L DIRECT DRIVE

CATALYST MUFFLER, 6.8L B-GRP

TUBE,R/H EXHAUST MUFFLER INLET

TUBE R/H EXH MFLR INLET W/O2 S

TUBE,L/H EXHAUST MUFFLER INLET

FLEX PIPE 2.5"

TUBE, R/H EXHAUST MANIFOLD

TUBE, L/H EXHAUST MANIFOLD

FLANGE, EXHAUST

RING GASKET 2.5DIA

CLAMP BAND 2.5"

BOLT U 3/8-16 X 2.62

SENSOR OXYGEN

SCREW HHC M8-1.25 X 16 C8.8

WASHER LOCK M8-5/16

WASHER FLAT 5/16-M8 ZINC

EXHAUST BLANKET 1130MM LONG

SCREW HHTT M6-1.0 X 12 ZINC

HEAT SHIELD B-GRP

RAIN CAP 3.00 / 3.19

SCREW HHC M10-1.5 X 40 C10.9

WASHER LOCK M10

WASHER FLAT 3/8-M10 ZINC

SCREW HHC M8-1.25 X 60 C8.

NUT HEX LOCK M8-1.25 NY INS

HARN OXYGEN SENSOR EXTEN 50" (NOT SHOWN)

GROMMET 1.37 X .06 X 1.00

(2)14

(2)25

(2)26

(2)27

(2)28

0A7387

046526

022131

051730

049820

0H4954

072252

NOTES (UNLESS OTHERWISE SPECIFIED):

(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

•

MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE

SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

(2) USED IN EMISSIONS APPLICATIONS ONLY.

REVISION: H-9343-C

DATE: 7/19/11

PAGE 2 OF 2

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EXPLODED VIEW: EV, CB MOUNTING KIT MD1 390

DRAWING #: 0J1027

APPLICABLE TO:

GROUP H

ITEM

PART#

QTY.

DESCRIPTION

NO CIRCUIT BREAKERS

(1)1

0H93780ST0R

0C2454

MD1,MODULE COVER 390 G-FRAME

SCREW HWHT M6-1 X 16 N WA Z/JS

DECAL, CANADIAN SAFETY CODE

0J0679

0J0546

DECAL, HV CUSTOMER CONN INSIDE

DECAL CUSTOMER CONN E1 E3

MD1-MD3 NO CB MNT BRACKET

CU BUSS BAR 1/4"X2.5" 625A

WASHER FLAT 5/16-M8 ZINC

WASHER LOCK M8-5/16

0D3719C

0D3719D

0J34710ST0R

0J3958

REF

(1)6

022145

022129

042907

0C6937M

022241

022237

022131

SCREW HHC M8-1.25 X 16 C8.8

INSULATOR, STANDOFF 600V3/8-16

NUT HEX 3/8-16 STEEL

WASHER LOCK 3/8

WASHER FLAT 3/8-M10 ZINC

SCREW HHC 3/8-16 X 5/8 G5

STUD 3/8-16 X 1.75 G5 STEEL

032414

090865

UL CIRCUIT BREAKER (225AF)

(1)1

0H9378EST0R

MD1,MODULE COVER 390 GEN-225

MD1,CB COVER 390 GEN-225 1PH

SCREW HWHT M6-1 X 16 N WA Z/JS

CIRCUIT BREAKER

0H9378KST0R

0C2454

REF

(1)4

0J14770ST0R

022145

MD1, C/B MOUNTING BRACKET 225

WASHER FLAT 5/16-M8 ZINC

WASHER LOCK M8-5/16

022129

042907

0J0679

0J0546

053640

038150

022264

022471

0F8432

2/4

SCREW HHC M8-1.25 X 16 C8.8

DECAL, CANADIAN SAFETY CODE

DECAL, HV CUSTOMER CONN INSIDE

SCREW RHM #8-32 X 3-1/4

WASHER FLAT #8 ZINC

WASHER LOCK #8-M4

(2)11

(2)12

(2)13

(2)14

NUT HEX #8-32 STEEL

INSUL CB 225AF (3 PHASE)

0F8432A

0D3719C

0D3719D

REF

INSULATOR CB 2P 225AF (1 PHASE)

DECAL CUSTOMER CONN E1 E2 E3

DECAL CUSTOMER CONN E1 E3

UL CIRCUIT BREAKER (400AF)

(1)1

0H9378JST0R

MD1,MODULE COVER 390 GEN-400

SCREW HWHT M6-1 X 16 N WA Z/JS

CIRCUIT BREAKER

0C2454

REF

(1)4

0J00680ST0R

022145

MD2, C/B BACK MOUNTING BRACKET

WASHER FLAT 5/16-M8 ZINC

WASHER LOCK M8-5/16

022129

042907

0J0679

0J0546

069232

023897

022152

022158

0D3719C

0D3719D

REF

SCREW HHC M8-1.25 X 16 C8.8

DECAL, CANADIAN SAFETY CODE

DECAL, HV CUSTOMER CONN INSIDE

SCREW RHM #10-32 X 3-3/4

WASHER FLAT #10 ZINC

WASHER LOCK #10

NUT HEX #10-32 STEEL

DECAL CUSTOMER CONN E1 E2 E3

DECAL CUSTOMER CONN E1 E3

UL CIRCUIT BREAKER (G-FRAME)

(1)1

0H9378AST0R

MD1,MODULE COVER 390 G-FRAME

SCREW HWHT M6-1 X 16 N WA Z/JS

CIRCUIT BREAKER

0C2454

REF

(1)4

0J14880ST0R

022145

MD1, C/B MOUNTING BRACKET G

WASHER FLAT 5/16-M8 ZINC

WASHER LOCK M8-5/16

022129

042907

0J0679

0J0546

0D3719C

0D3719D

REF

SCREW HHC M8-1.25 X 16 C8.8

DECAL, CANADIAN SAFETY CODE

DECAL, HV CUSTOMER CONN INSIDE

DECAL CUSTOMER CONN E1 E2 E3

DECAL CUSTOMER CONN E1 E3

REVISION: J-1380-D

DATE: 1/12/12

Page 4 of 6

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EXPLODED VIEW: EV, CB MOUNTING KIT MD1 390

DRAWING #: 0J1027

APPLICABLE TO:

GROUP H

0J4465

043180

022264

051715

SCREW SHC M4-0.7 X 80 C12.9

WASHER FLAT M4

WASHER LOCK #8-M4

NUT HEX M4-0.7 G8 YEL CH

ITEM

PART#

QTY.

DESCRIPTION

UL CIRCUIT BREAKER (F -FRAME)

(1)1

0H9378BST0R

MD1,MODULE COVER 390 F-FRAME

SCREW HWHT M6-1 X 16 N WA Z/JS

CIRCUIT BREAKER

0C2454

REF

(1)4

0J14860ST0R

022145

MD1, C/B MOUNTING BRACKET F

WASHER FLAT 5/16-M8 ZINC

WASHER LOCK M8-5/16

022129

042907

0J0679

SCREW HHC M8-1.25 X 16 C8.8

DECAL, CANADIAN SAFETY CODE

0J0546

DECAL, HV CUSTOMER CONN INSIDE

DECAL CUSTOMER CONN E1 E2 E3

DECAL CUSTOMER CONN E1 E3

SCREW SHC M4-0.7 X 45 C12.9

WASHER FLAT M4

0D3719C

0D3719D

0J4899

043180

022264

REF

WASHER LOCK #8-M4

NUT HEX M4-0.7 G8 YEL CHR

051715

UL CIRCUIT BREAKER (JG -FRAME)

(1)1

0H9378DST0R

MD1,MODULE COVER 390 JG-FRAME

SCREW HWHT M6-1 X 16 N WA Z/JS

CIRCUIT BREAKER

0C2454

REF

(1)4

0J14860ST0R

022145

MD1, C/B MOUNTING BRACKET F

WASHER FLAT 5/16-M8 ZINC

WASHER LOCK M8-5/16

022129

042907

0J0679

0J0546

0D3719C

0D3719D

0J4466

043180

022264

REF

SCREW HHC M8-1.25 X 16 C8.8

DECAL, CANADIAN SAFETY CODE

DECAL, HV CUSTOMER CONN INSIDE

DECAL CUSTOMER CONN E1 E2 E3

DECAL CUSTOMER CONN E1 E3

SCREW SHC M4-0.7 X 100 C12.9

WASHER FLAT M4

WASHER LOCK #8-M4

NUT HEX M4-0.7 G8 YEL CHR

051715

UL CIRCUIT BREAKER (J -FRAME)

(1)1

0H9378CST0R

MD1,MODULE COVER 390 J-FRAME

SCREW HWHT M6-1 X 16 N WA Z/JS

CIRCUIT BREAKER

0C2454

REF

(1)4

0J00680ST0R

022145

MD2, C/B BACK MOUNTING BRACKET

WASHER FLAT 5/16-M8 ZINC

WASHER LOCK M8-5/16

022129

042907

0J0679

0J0546

0D3719C

0D3719D

049967

022473

022097

REF

SCREW HHC M8-1.25 X 16 C8.8

DECAL, CANADIAN SAFETY CODE

DECAL, HV CUSTOMER CONN INSIDE

DECAL CUSTOMER CONN E1 E2 E3

DECAL CUSTOMER CONN E1 E3

SCREW SHC M6-1.0 X 70 C12.9

WASHER FLAT 1/4-M6 ZINC

WASHER LOCK M6-1/4

NUT HEX M6-1.0 G8 CLEAR ZINC

049813

UL CIRCUIT BREAKER (K -FRAME)

(1)1

0H9378FST0R

MD1,MODULE COVER 390 K-FRAME

SCREW HWHT M6-1 X 16 N WA Z/JS

CIRCUIT BREAKER

0C2454

REF

(1)4

0J00680ST0R

022145

MD2, C/B BACK MOUNTING BRACKET

WASHER FLAT 5/16-M8 ZINC

022129

WASHER LOCK M8-5/16

042907

0J0679

0J0546

0D3719C

0D3719D

REF

SCREW HHC M8-1.25 X 16 C8.8

DECAL, CANADIAN SAFETY CODE

DECAL, HV CUSTOMER CONN INSIDE

DECAL CUSTOMER CONN E1 E2 E3

DECAL CUSTOMER CONN E1 E3

REVISION: J-1380-D

DATE: 1/12/12

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EXPLODED VIEW: EV, CB MOUNTING KIT MD1 390

DRAWING #: 0J1027

APPLICABLE TO:

GROUP H

046580

022473

022097

049813

SCREW SHC M6-1.0 X 45 C12.9

WASHER FLAT 1/4-M6 ZINC

WASHER LOCK M6-1/4

NUT HEX M6-1.0 G8 CLEAR ZINC

ITEM

PART#

QTY.

DESCRIPTION

UL CIRCUIT BREAKER (L -FRAME)

(1)1

0H9378GST0R

MD1,MODULE COVER 390 L-FRAME

SCREW HWHT M6-1 X 16 N WA Z/JS

CIRCUIT BREAKER

0C2454

REF

(1)4

0J00680ST0R

022145

MD2, C/B BACK MOUNTING BRACKET

WASHER FLAT 5/16-M8 ZINC

WASHER LOCK M8-5/16

022129

042907

0J0679

0J0546

0D3719C

0D3719D

046580

022473

022097

REF

SCREW HHC M8-1.25 X 16 C8.8

DECAL, CANADIAN SAFETY CODE

DECAL, HV CUSTOMER CONN INSIDE

DECAL CUSTOMER CONN E1 E2 E3

DECAL CUSTOMER CONN E1 E3

SCREW SHC M6-1.0 X 45 C12.9

WASHER FLAT 1/4-M6 ZINC

WASHER LOCK M6-1/4

NUT HEX M6-1.0 G8 CLEAR ZINC

049813

UL CIRCUIT BREAKER (LG-FRAME)

(1)1

0H9378HST0R

MD1,MODULE COVER 390 LG-FRAME

SCREW HWHT M6-1 X 16 N WA Z/JS

CIRCUIT BREAKER

0C2454

REF

(1)4

0J00680ST0R

022145

MD2, C/B BACK MOUNTING BRACKET

WASHER FLAT 5/16-M8 ZINC

WASHER LOCK M8-5/16

022129

042907

0J0679

0J0546

0D3719C

0D3719D

0J4467

051713

049226

REF

SCREW HHC M8-1.25 X 16 C8.8

DECAL, CANADIAN SAFETY CODE

DECAL, HV CUSTOMER CONN INSIDE

DECAL CUSTOMER CONN E1 E2 E3

DECAL CUSTOMER CONN E1 E3

SCREW SHC M5-0.8 X 100 C12.9

WASHER FLAT M5

WASHER LOCK M5

NUT HEX M5-0.8 G8 CLEAR ZINC

051716

NOTES (UNLESS OTHERWISE SPECIFEID):

(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

•

MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE

SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

(2) QTY. REQUIRED FOR 1Ø BREAKER / QTY. REQUIRED FOR 3Ø BREAKER.

REVISION: J-1380-D

DATE: 1/12/12

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EXPLODED VIEW: EV, NEUTRAL BLOCK 0-250A

DRAWING #: 0J1047

APPLICABLE TO:

GROUP H

ITEM

PART#

QTY.

DESCRIPTION

NEUTRAL BLOCK (250A)

057073

0H9690

0F8451

0C2266

022131

022237

022241

067989

043107

JUNCTION BLOCK 3/8-16

NEUTRAL, BRACKET (60-100A)

LUG SLDLSS 300 MCM-6 AL/CU

SCREW PHTT M5-0.8 X 16 ZP

WASHER FLAT 3/8-M10 ZINC

WASHER LOCK 3/8

NUT HEX 3/8-16 STEEL

NUT HEX FL WHIZ M8-1.25

SCREW HHC M8-1.25 X 25 C8.8

NEUTRAL BLOCK (300A - 600A)

057073

JUNCTION BLOCK 3/8-16

BUS BAR, NTRL BLK 520 0-600A

LUG SLDLSS 600/250-1/0X1/4-28

SCREW PHTT M5-0.8 X 16 ZP

SCREW HHC 3/8-16 X 1-1/4 G5

WASHER LOCK 3/8

0H9689A

0A7822

0C2266

022511

022237

022241

022131

045335

022097

NUT HEX 3/8-16 STEEL

WASHER FLAT 3/8-M10 ZINC

SCREW HHC 1/4-28 X 3/4 G5

WASHER LOCK M6-1/4

NEUTRAL BLOCK (700A – 1200A)

057073

JUNCTION BLOCK 3/8-16

BUS BAR, NTRL BLK 520 600-1600

LUG SLDLSS 600/250-1/0X1/4-28

SCREW PHTT M5-0.8 X 16 ZP

SCREW HHC 3/8-16 X 1-1/4 G5

WASHER LOCK 3/8

0H9689

0A7822

0C2266

022511

022237

022241

022131

045335

022097

NUT HEX 3/8-16 STEEL

WASHER FLAT 3/8-M10 ZINC

SCREW HHC 1/4-28 X 3/4 G5

WASHER LOCK M6-1/4

NEUTRAL BLOCK (1400A – 2500A)

0C6937M

INSULATOR, STANDOFF 600V3/8-16

BUS BAR, 1/4"X6"X10"

SCREW HHC 3/8-16 X 1-1/2 G8

WASHER FLAT 3/8-M10 ZINC

WASHER LOCK 3/8

NUT HEX 3/8-16 STEEL

SCREW HHC 3/8-16 X 3/4 G5

SCREW HHC 3/8-16 X 1 G5

0J4583

031578

022131

022237

022241

023152

029745

REVISION: J-3434-C

DATE: 1/10/13

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EXPLODED VIEW: EV 390 ALT SHROUD KIT CCI

DRAWING #: 0J7592

GROUP H

ITEM

PART#

QTY.

DESCRIPTION

(1)1

0J7590AST0R

0J75900ST0R

0J75910ST0R

0C2454

8/10

SHROUD 390 ALT X 76MM

SHROUD 390 ALT X 50MM

SHROUD 390 ALT X 150MM

SCREW HWHT M6-1 X 16 N WA Z/JS

PLUG PLASTIC 1.50"

(2)2

0E1534A

(1)NOTE:

0J7590AST0R INCLUDED IN KIT #0J7593A

0J75900ST0R INCLUDED IN KIT #0J7593

0J75910ST0R INCLUDED IN KIT #0J7593B

(2) QTY DETERMINED BY SHROUD MOUNTING REQUIREMENTS.

REVISION: -A-

DATE: 11/21/11

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Notes

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GENERAC POWER SYSTEMS, INC.

211 MURPHY DR. • P.O. BOX 310

EAGLE, WI 53119

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