Generac Power Systems Automobile Parts 0F9765MNL User Manual |
Ford
Duratec
3.0
liter
G A S
EnGInE
PARTS
mAnUAl
P.O. BOX 310 EAGlE WI 53119
PRInTED In U.S.A.
Revision 0: 09/12/06
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3.0L GAS eNGINe QUICK RefeReNCe GUIde
QUICK RefeReNCe eNGINe PARTS
ENGINE SIZE:
OIL CAPACITY:
3.0 Liter
FUEL:
Gas
MAKE:
ford
ENGINE P/N: 0f9765
MODEL:
User notes
—
1.0 gallons (w/filter)
COOLANT CAPACITY:
4.0 gallons
scheduled maintenance kits
Description
Part number
oil/air
na
–
–
common reference parts
Description
oil filter (main)
Part number
0d5419
na
Special notes
fuel filter
air cleaner element
v-Belt
thermostat
check Bom
Serpentine
0d3488n
075885
thermostat Gasket
Water Pump
048665
0f9225
Starter motor
Spark Plug
0e9747
0f97650226
additional reference parts
alternator
ignition coil
0e9868a
0f9228
◆
Engine Oil Recommendations
DANGER
The unit has been filled with “break in” engine oil
at the factory. Use a high-quality detergent oil classi-
fied “For Service CC, SD, SE or SF.” Detergent oils keep
the engine cleaner and reduce carbon deposits. Use oil
having the following SAE viscosity rating, based on the
ambient temperature range anticipated before the next
oil change:
ethylene glycol base antifreeze is poisonous.
do not use your mouth to siphon coolant from
the radiator, recovery bottle or any container.
Wash your hands thoroughly after handling.
Never store used antifreeze in an open container
because animals are attracted to the smell and
taste of antifreeze even though it is poisonous to
them.
*
*
Temperature
oil Grade (Recommended)
SAe 30W
Above 75º f (24º C)
40º to 75º f (4.4º to 24º C)
10º to 40º f (-12º to 4.4º C)
below 10º f (-12º C)
SAe 20W or 15W-40
SAe 10W or 15W-40
SAe 5W-30 (Synthetic) or 5W-20
do not use any chromate base rust inhibitor with
ethylene glycol base antifreeze, or chromium
hydroxide (“green slime”) will form and cause
overheating. engines that have been operated
with a chromate base rust inhibitor must be
chemically cleaned before adding ethylene glycol
base antifreeze. Using any high silicate anti-
freeze boosters or additives also will cause over-
heating. We also recommend that you do NoT
use any soluble oil inhibitor for this equipment.
◆
Coolant
Use a mixture of half low silicate, ethylene glycol base
antifreeze and half soft water. Use only soft water and
only low silicate antifreeze. If desired, you may add a
high quality rust inhibitor to the recommended coolant
mixture. When adding coolant, always add the recom-
mended 50-50 mixture.
do not remove the radiator pressure cap while
the engine is hot or serious burns from boiling
liquid or steam could result.
*
1
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3.0L GAS eNGINe SeRVICe ReCoMMeNdATIoNS
8 kW - 35 kW Small Standby Generator Sets
Following is a recommended maintenance schedule for Generac small standby and residential generator sets
from 8 kW to 35 kW in size, and applies to both diesel engine and gas engine driven units. The established
intervals in the schedule are the maximum recommended when the unit is used in an average service applica-
tion. They will need to be decreased (performed more frequently) if the unit is used in a severe application.
Use the unit hour meter or calendar time, whichever occurs first, from the previous maintenance interval to
determine the next required maintenance interval.
Service Maintenance Interval Information:
The various service maintenance intervals are designated by interval numbers as follows:
1 An early inspection of the generator set to insure it is ready to operate when required and to identify any
potential problem areas.
Performed monthly or following each 10 hours of operation of the unit and requires approximately .5
man-hours per unit to complete.
This inspection may be performed by the end user providing the following safety steps are taken to pre-
vent the engine from starting automatically without warning:
To prevent injury, perform the following steps in the order indicated before starting any maintenance:
•
Disable the generator set from starting and/or connecting to the load by setting the control panel
Auto-Off-Manual switch to the “OFF” position.
Remove the control panel fuse.
Turn off the battery charger.
Remove the negative battery cable.
•
•
•
The battery charger must be turned off befoRe removing the battery cable to prevent an over current con-
dition from burning out sensitive control panel components and circuits.
*
Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal
operation when required.
2 A break-in service inspection of the generator set to insure it is ready to operate and carry the load when
required, and to identify any potential problem areas.
Performed ONLY ONCE following the first three months or the first 30 hours of operation after purchase
of the unit and requires approximately 2.5 man-hours per unit to complete.
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowl-
edge to accomplish and should be performed only by an authorized Generac Service Dealer.
3 An operational inspection of the generator set to insure it is ready to operate and carry the load when
required, and to identify any potential problem areas.
Performed semi-annually or following each 50 hours of operation of the unit and requires approximately
1.5 man-hours per unit to complete.
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowl-
edge to accomplish and should be performed only by an authorized Generac Service Dealer.
4 A mid-level inspection of the generator set to insure it is ready to operate and carry the load when required,
and to identify any potential problem areas.
Performed annually or following each 100 hours of operation of the unit and requires approximately 4.0
man-hours per unit to complete.
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowl-
edge to accomplish and should be performed only by an authorized Generac Service Dealer.
2
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3.0L GAS eNGINe SeRVICe ReCoMMeNdATIoNS
GENERAC POWER SYSTEMS, INC.
ReCoMMeNded SCHedULed MAINTeNANCe PRoGRAM
SeRvice WoRk to Be PeRfoRmed BY factoRY-tRained PeRSonneL onLY.
deALeR INfoRMATIoN
oWNeR INfoRMATIoN
name: ____________________________________
account #: _______________________________
addReSS: _________________________________
name: ____________________________________
addReSS:_________________________________
Site: _____________________________________
PHone: ___________________________________
PHone: ___________________________________
tecHnician: ______________________________
SiGnatuRe: _______________________________
SiGnatuRe:_______________________________
StaRt-uP date: ____________________
PuRcHaSe date: ____________________
aPPLication:
____ Standby Power
____ Prime Power
____ Rental/trailerized
GeNeRAToR & TRANSfeR SWITCH INfoRMATIoN
GeNeRAToR
TRANSfeR SWITCH
modeL numBeR:___________________________
SeRiaL numBeR:___________________________
modeL numBeR:___________________________
SeRiaL numBeR:___________________________
HouR meteR ReadinG at Completion of the Inspection:___________________________
!
WARNING!
To prevent injury, perform the following steps in the order indicated before starting any maintenance:
•
disable the generator set from starting and/or connecting to the load by setting the control panel
Auto-off-Manual switch to the “off” position.
Remove the control panel fuse.
Turn off the battery charger.
Remove the negative battery cable.
•
•
•
NoTe:
The battery charger must be turned off BEFORE removing the battery cable to prevent an over current
condition from burning out sensitive control panel components and circuits.
following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal
operation when required.
3
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3.0L GAS eNGINe SeRVICe ReCoMMeNdATIoNS
Maintenance Tasks
Level 1
Level 2
Level 3
Level 4
Task
Comp.
(Date-
Initials)
Task
Comp.
(Date-
Initials)
Task
Task
Recommended to
be done monthly/
10 hrs.
Required to be
done 3 months/
Break-in /30 hrs.
Required to
be done Semi-
Annually/50 hrs.
Comp. Required to be done Comp.
(Date-
Annually/ 100 hrs.
(Date-
Initials)
Initials)
1.Disable the unit from operating
per the first page warning.
2.Check the engine oil level. Adjust
as necessary.
3.Check the engine coolant level.
Adjust as necessary.
4.Check the engine coolant ther-
mal protection level. Correct as
necessary.
5.Check the natural gas delivery
system on gas engine driven
units. Tighten connections as
necessary.
6.Check the diesel fuel supply
level for diesel engine driven
units. Fill as necessary.
7.Drain water and sediment from
the diesel fuel tank on diesel
engine driven units.
8.Drain water from the fuel line
water separator on diesel
engine driven units if the unit is
equipped with one.
9.Check the air inlets and outlets
for debris. Clean as necessary.
10.Check the battery electrolyte
level if accessible. Adjust as
necessary.
11.Check the battery posts,
cables, and charger for loose
connections, corrosion, and
proper operation. Correct as
necessary.
12.Check the unit wiring for loose
connections, corrosion, and
damage. Correct as necessary.
13.Check the engine accessory
drive belts for wear, weather
cracking, and damage. Replace
as necessary.
4
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3.0L GAS eNGINe SeRVICe ReCoMMeNdATIoNS
Maintenance Tasks
Level 1
Level 2
Level 3
Level 4
Task
Comp.
(Date-
Initials)
Task
Comp.
(Date-
Initials)
Task
Task
Recommended to
be done monthly/
10 hrs.
Required to be
done 3 months/
Break-in /30 hrs.
Required to
be done Semi-
Annually/50 hrs.
Comp. Required to be done Comp.
(Date-
Annually/ 100 hrs.
(Date-
Initials)
Initials)
14.Visually inspect the unit look-
ing for leaks, wear or damage,
loose connections or compo-
nents, and corrosion. Correct
as necessary.
15.Test the engine and transfer
switch safety devices. Correct
and/or adjust as necessary.
16.Initiate an automatic start and
transfer of the unit to site load
and exercise it for at least 1
hour looking for leaks, loose
connections or components,
and abnormal operating condi-
tions. Correct as necessary.
17.Start and exercise the unit at
full rated load (use a load bank
if the site load is not enough)
for at least 2 hours looking
for leaks, loose connections
or components, and abnormal
operating conditions. Correct as
necessary.
18.Change the engine oil.
19.Replace the engine oil filter(s).
20.Replace the engine air filter(s).
21.Replace the engine fuel filter(s)
on diesel engine driven units
and re-prime the fuel system.
22.Check the engine spark plugs
on gas engine driven units.
Clean and re-gap orreplace as
necessary.
23.Perform a 5 minute no-load
operational run of the unit
looking for any post service
problems.
24.Return the unit to standby
setup for operation when
required.
5
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3.0L GAS eNGINe CYLINdeR bLoCK & ReLATed PARTS
6
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3.0L GAS eNGINe CYLINdeR bLoCK & ReLATed PARTS
item
PaRt numBeR
0f9765
deScRiPtion
QtY
eNGINe bLoCK
SHoRt BLock
Reman enGine aSSY
oiLfiLteR mountinG inSeRt
doWeL, timinG cHain Guide
1
1
1
1
6890
W701501
0f97650100
0f97650101
TIMING CoVeR
6019
6020
6020
6020
0f97650102
0f97650103
0f97650104
0f97650105
0f97650106
0f97650107
0f97650108
0f97650109
0f97650110
0f97650111
fRont timinG coveR
1
1
1
1
1
6
2
7
1
2
timinG coveR GaSket, RH
timinG coveR GaSket, centeR
timinG coveR GaSket, LH
timinG coveR SeaL
BoLt,m8 X 51mm PoS.4,10,13,14,15 & 16
BoLt, m8 X 34mm PoS.7 & 9
Stud m8 X 68mm X m8 X 2mm PoS.2,3,5,6,8,11, &12
Stud m6 X 20 m8 X 47.5 PoS. 1
doWeL timinG coveR to BLock
6700
W701525
W701240
W701581
W701712
W701228
PLUGS-CYLINdeR bLoCK
6026
6026
6026
6026
6026
6026
6391
0f97650112
0f97650113
0f97650114
0f97650115
0f97650116
0f97650117
0f97650118
1/2" X 14 mm PiPe, RG & centeR ReaR of BLock
3/4" X 14mm PiPe RH & LH Side of BLock
3/8" X 18mm PiPe LH Side of BLock
19.35mm cuP LH Side of BLock
1 X 11.5mm PiPe RH & LH cYLindeR Head
1/4" X 18 mm PiPe RH & LH cYLindeR Head
doWeL tRanY to BLock
2
2
1
1
2
9
2
oIL PReSSURe SeNdING UNIT
9278
6n071
0f97650119
0f97650120
oiL PReSSuRe SendinG unit
oiL PReSSuRe SendinG unit to BLock adaPteR
1
1
MAIN boLTS
6345
6345
6345
6345
6345
0f97650121
0f97650122
0f97650123
0f97650124
0f97650125
HoLe # 1,2,3,4 &17
HoLe # 13,14,15,& 16
HoLe # 18,19,20,21,& 22
HoLe #9,10,11 & 12
HoLe #5,6,7,& 8
5
4
5
4
4
7
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3.0L GAS eNGINe CYLINdeR HeAd & ReLATed PARTS
8
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3.0L GAS eNGINe CYLINdeR HeAd & ReLATed PARTS
item
PaRt numBeR
deScRiPtion
QtY
CYLINdeR HeAd ASSeMbLY
6049
6049
6051
6051
6065
0f97650126
0f97650127
0f97650128
0f97650129
0f97650130
cYL., Head, comPLete WitH vaLveS, LeSS camS
cYL., Head, comPLete WitH vaLveS, LeSS camS
Head GaSket, LH
Head GaSket, RH
Head BoLt,m10 X 156mm, PkG of 8
1
1
1
1
16
VALVeS
6505
6507
6571
0f97650131
0f97650132
0f97650133
eXHauSt vaLve, StandaRd
intake vaLve, StandaRd
vaLve Stem SeaL, intake
6
6
6
VALVe TRAIN
6513
6514
6518
6564
6c501
6L293
0f97650134
0f97650135
0f97650136
0f97650137
0f97650138
0f97650139
vaLve SPRinG
6
vaLve SPRinG RetaineR
vaLve SPRinG Lock keY
RockeR aRm
LaSH adJuSteR
camSHaft BeaRinG caP BoLt (not RePLaced 11-97) a/R
12
24
24
24
CAMSHAfT
6250
6250
6250
6250
6L253
0f97650140
0f97650141
0f97650142
0f97650143
0f97650144
camSHaft, RH intake
camSHaft, LH intake
camSHaft, RH eXHauSt
camSHaft, LH eXHauSt
aRm, tininG cHain tenSioneR
1
1
1
1
2
oIL fILLeR / bReATHeR / PCV VALVe
oiL SePeRatoR aSSemBLY
BoLt, oiL SePeRatoR
cRankcaSe aSPiRatoR HoSe aSSemBLY
eLBoW
6a785
W701504
6a664
6762
0f97650145
0f97650146
0G0607
0f97650147
0f97650148
1
1
1
1
1
6a666
Pcv vaLve
9
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3.0L GAS eNGINe PISToN & CoNNeCTING Rod
item
PaRt numBeR
deScRiPtion
QtY
PISToN & PIN ASSeMbLY
6100
6148
0f97650149
0f97650150
PiSton, Pin, RinGS & connectinG Rod, StandaRd
RinGSet, StandaRd
6
3
CoNNeCTING Rod
conectinG Rod
PiSton Pin
BuSHinG, PiSton Pin
PiSton Pin RetaininG cLiP
BoLt, Rod
6200
6135
6207
6140
6214
0f97650151
0f97650152
0f97650153
0f97650154
0f97650155
6
6
6
12
12
Rod beARINGS
(SoLd in PackS of tWo HaLveS)
Rod BeaRinG,StandaRd, uPPeR & LoWeR
6211
0f97650156
12
10
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3.0L GAS eNGINe TIMING CoMPoNeNTS
item
PaRt numBeR
deScRiPtion
QtY
6268
0f97650157
0f97650158
0f97650159
0f97650160
0f97650161
0f97650162
0f97650163
0f97650164
timinG cHain, RH oR LH
tenSioneR aRm, RH oR LH
timinG cHain Guide, RH
timinG cHain Guide, LH
timinG cHain tenSioneR, RH oR LH
BoLt tenSioneR
2
2
1
1
2
4
6
1
6L253
6k297
6k297
6L266
W701524
W701232
6306
BoLt, tenSioneR aRm
cRankSHaft SPRocket, tWo RoW
11
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3.0L GAS eNGINe CRANKSHAfT & ReLATed PARTS
12
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3.0L GAS eNGINe CRANKSHAfT & ReLATed PARTS
item
PaRt numBeR
deScRiPtion
QtY
CRANKSHAfT ASSeMbLY
cRankSHaft
cRankSHaft keY
PuLSatoR RinG, cRankSHaft SenSoR
cRankSHaft timinG SenSoR
BRacket, iGnition mountinG
caPacitoR
6303
0f97650165
0f97650166
0f97650167
0f97650168
0f97650169
0f97650170
1
1
1
1
1
1
6B316
12a227
6c315
12257
18801
CRANKSHAfT PULLeY
6316
6a340
6378
0f97650171
0f97650172
0f97650173
0f97650174
cRankSHaft damPeR
1
1
1
1
BoLt, cRankSHaft damPeR
WaSHeR, PuLLeY to cRankSHaft
PuLLeY, cRankSHaft
6a312
CRANKSHAfT MAIN beARING KITS
main BeaRinG kit, StandaRd
main BeaRinG kit, .010" undeRSiZe(25mm)
main BeaRinG kit, .020" undeRSiZe (50mm)
6d309
6d309
6d309
0f97650175
0f97650176
0f97650177
1
1
1
13
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3.0L GAS eNGINe oIL PUMP, oIL PAN & ReLATed PARTS
14
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3.0L GAS eNGINe oIL PUMP, oIL PAN & ReLATed PARTS
item
PaRt numBeR
deScRiPtion
QtY
oIL PUMP
6600
0f97650178
0f97650179
0f97650180
0f97650181
0f97650182
oiL PumP aSSemBLY
1
4
2
1
1
W500300
W700005
6622
BoLt,PumP to BLock
BoLt, Pick uP to PumP
oiL PumP Pick uP tuBe & ScReen
oiL PumP inLet tuBe GaSket
6626B
oIL PAN
6675
6687
W701542
6730
6734
0f97650183
0f97650184
0f97650185
0f97650186
0f97650187
0f97650188
0f97650189
0f97650190
0f97650191
0f97650192
0f97650193
0f97650194
0f97650195
oiL Pan
BaffLe, oiL Pan
nut,m6 X 1mm
oiL Pan dRain PLuG
oiL Pan dRain PLuG GaSket
oiL Pan GaSket
BoLt, oiL Pan
Stud oiL Pan
diPStick tuBe
diPStick
BoLt, tuBe to BLock
oiL Pan SPaceR,SeLect fit,YeLLoW (#SiLveR)
oiL Pan SPaceR,SeLect fit,BLue (#GoLd)
1
1
5
1
1
6710
1
W701605
W701606
6754
a/R
a/R
1
1
1
6750
W701585
6c629
6c629
1
1
oIL fILTeR
6731
0d5419
oiL fiLteR
1
15
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3.0L GAS eNGINe RoCKeR CoVeR & ReLATed PARTS
item
PaRt numBeR
deScRiPtion
QtY
6582
6582
6584
6584
6c519
6c519
6766
0f97650196
0f97650197
0f97650198
0f97650199
0f97650200
0f97650201
0f97650202
RockeR coveR, RH
RockeR coveR, LH
RockeR coveR GaSket, RH
RockeR coveR GaSket, LH
Stud & GRommet
1
1
1
1
1
1
1
BoLt & GRommet
oiL fiLLeR caP
16
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3.0L GAS eNGINe CooLING SYSTeM
item
PaRt numBeR
deScRiPtion
QtY
8501
8a507
8508
8a505
8555
6a312
8620
0f9225
WateR PumP
WateR PumP outLet connection
coveR WateR PumP
1
1
1
1
1
1
1
0f97650203
0f97650204
0f97650205
0f97650206
0f97650207
0f9562
inLet WateR tuBe
WateRtuBe, cRoSSoveR
acceSSoRY dRive PuLLeY
BeLt, WateR PumP
17
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3.0L GAS eNGINe INTAKe ANd exHAUST MANIfoLd
item
PaRt numBeR
deScRiPtion
QtY
INTAKe MANIfoLd
9424
9424
0f9222
0f9221
0f9224
0f9223
uPPeR intake manifoLd aSSemBLY
LoWeR intake manifoLd aSSemBLY
GaSketS, uPPeR to LoWeR intake manifoLd
GaSketS, LoWeR manifoLd to Head (PkG of 6)
tuBe aSSY,eGR vaLve outLet
BoLt, eGR tuBe to uPPeR intake manifoLd
iSoLatoR aSSY, intake manifoLd
inJectoR
1
2
6
2
1
2
1
6
1
1
1
1
2
4
4
9H486
9439
9e470
W701504
9S479
9f593
0f97650208
0f97650209
0f97650210
0f97650211
0f97650212
0f97650213
0f97650214
0f97650215
0f97650216
0f97650217
0f97650218
9f792
fueL RaiL
9H321
9H323
9f972
W500203
W701572
W708187
fueL PReSSuRe ReLief vaLve
fueL PReSSuRe ReLief vaLve caP
fueL inJectoR SenSoR
ScReW, SenSoR to RaiL
BoLt,fueL RaiLto LoWeR intake manifoLd
BoLt,fueL RaiLto LoWeR intake manifoLd
exHAUST MANIfoLd
9448
9e498
9d476
9d477
W701732
W701706
0G0100
eXHauSt manifoLd GaSket
connectoR, emmiSSion vacumn cntRL
GaSket eGR vaLve
tuBe , eGR to eXHauSt manifoLd
Stud, eXHauSt manifoLd to Head
nut, eXHauSt manifoLd to Head
2
1
1
1
12
12
0f97650219
0f97650220
0f97650221
0f97650222
0f97650223
18
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3.0L GAS eNGINe IGNITIoN
item
PaRt numBeR
deScRiPtion
coiL
QtY
1
12029
0f9228
18801
W701547
0f97650224
0f97650225
0f97650226
0f9556
0f97650227
0f97650228
0f97650229
0f97650230
iGnition inteRfeRence caPacitoR
BoLt, coiL to enG,3/8" 16X.75"
SPaRk PLuG
1
4
6
1
1
1
1
1
12259
12297
12297
12a581
14536
WiReSet, SPaRk PLuGS
SePeRatoR, iGnition WiRe
SePeRatoR, iGnition WiRe
enGine contRoL WiRe HaRneSS
BRacket, WiRinG
19
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3.0L GAS eNGINe CoMMoN PARTS
20
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3.0L GAS eNGINe CoMMoN PARTS
item
PaRt numBeR
deScRiPtion
QtY
1
2
4
8
0f9765X
022131
085662d
0f9258
0d5419
0f8931
027482
0a6751
033472
0e9747
0e6585
0f8425
0f9965c
055476
0a8584
083896
084929
0f3844
077996
057823
047411
022097
022473
0G0153
022129
022145
067989
0d5417
046526
049226
064416
043116
051769
049808
025507
045772
085296
0e7202
0f8795a
0G0100
0e0992a
039253
051713
052617
0f9556
enGine fWd make
1
5
1
1
1
1
1
1
6
1
1
1
1
1
1
6
6
8
1
3
2
8
16
1
14
14
12
8
3
8
6
5
WaSHeR fLat 3/8-m10 Zinc
tie WRaP uL 17.7 X .35 BLk Ht
SuPPoRt cooLant tuBe
(Ref.) oiL fiLteR
9
11
12
14
15
16
17
18
19
20
21
24
25
26
27
28
30
31
32
34
35
36
39
41
42
43
44
45
46
47
48
49
50
51
52
53
55
56
58
59
60
SPaceR fLeX PLate
WaSHeR SHakePRoof eXt 5/16 StL
SWitcH Hi-temP 245d X 3/8 nPt
Rivet PoP .125 X .400 aL
StaRteR 12 voLt
coveR iac actuatoR
adaPteR enGine
fLeX PLate 2 PoLe
BSHG RdcR HeX 3/8 to 1/8 GaLv
SWitcH oiL PReSSuRe 10 PSi 2 PoL
WaSHeR Lock 1/4-m6 SS
WaSHeR fLat 1/4 SS
WaSHeR fLat .45 X 1.00
caP antifReeZe RuBBeR
cLamP HoSe #10 .56-1.06
ScReW HHc m6-1.0 X 16 G8.8
WaSHeR Lock m6-1/4
WaSHeR fLat 1/4-m6 Zinc
BaRBed eL 90 1/2 nPt X 3/4 HoSe
WaSHeR Lock m8-5/16
WaSHeR fLat 5/16-m8 Zinc
nut HeX fL WHiZ m8-1.25
ScReW HHc m10-1.0 X 25 G10.9
WaSHeR Lock m10
WaSHeR Lock m5
ScReW HHc m10-1.5 X 45 G8.8 ft
ScReW HHc m6-1.0 X 12 G8.8
WaSHeR Lock m12
1
1
5
3
6
2
1
WaSHeR fLat m12
WaSHeR SHakePRoof eXt 7/16 StL
nut HeX m10-1.5 G8 YeL cHR
ScReW HHc 1/4-20 X 1/2 SS
Heat SHieLd 260 X 80 Hot
manifoLd eXHauSt LH
GaSket eXHauSt
PLuG eXPanSion 14 od
ScReW HHc m8-1.25 X 20 G8.8
WaSHeR fLat m5
2 (Ref.)
6
5
2
1
1
ScReW HHc m12-1.75 X 20 G8.8
WiReS, SPaRk PLuG
21
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3.0L GAS eNGINe CoMMoN PARTS
22
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3.0L GAS eNGINe CoMMoN PARTS
item
PaRt numBeR
deScRiPtion
QtY
61
62
63
64
65
66
67
68
70
72
73
74
75
76
77
79
80
81
82
83
84
85
86
87
88
89
92
96
97
98
99
100
102
103
104
0f5114
0f5966
022985
0f9225
0f9227
0f9562
050968
0f6746
052243
0f9563
0f9564
0f9222
0f9224
0f9221
0f9223
055934v
0f9220
0f9239
035685
0a2711a
048665
075885
0f9252
0f9259
0c2454
052207
0f9232
0f9271
0f9270
0f9314
0f7695
0f6658
051716
049821
0G0607
decaL RefeR to oWneRS manuaL
RefLective Heat SHieLd
WaSHeR fLat #6 Zinc
PumP WateR
tenSioneR WateR PumP
BeLt WateR PumP
1
2
6
1.(Ref.)
1
1
1
2
HoSe cooL 3/4 id 20R3 (51.5” LG)
tuBe uPPeR cooLant
ScReW HHc m10-1.5 X 60 G8.8
GaSket idLe aiR contRL act cvR
GaSket intake adaPteR
manifoLd intake uPPeR
GaSket intake manifoLd uPPeR
manifoLd intake LoWeR
GaSket intake LoWeR
cLamP vinYL 1.5 X .281 Z
HoSe uPPR Rad ReaR
HoSe,LoWR Rad ReaR
cLamP HoSe #28 1.32-2.25
adaPteR tHeRmoStat
GaSket tHeRmoStat
tHeRmoStat 195 deG
macHininG,tHeRmoStat adPtR
BRacket,tHeRmoStat
ScReW tHf m6-1X16 n Wa Z/JS
ScReW HHc m8-1.25 X 80 G8.8
HoSe uPPR Rad ReaR
GuaRd WateR PumP ReaR
GuaRd WateR PumP fRnt
BRkt WateRPumP GuaRd
eGR GaSket
1
1.(Ref.)
1.(Ref.)
1
6(Ref)
2
6
2
1
1
6
2
2
1
1
1
2
2
1
1
1
1
1
1
4
coveR eGR
nut HeX m5-0.8 G8 cLeaR Zinc
ScReW SHc m8-1.25 X 30 G12.9
aSSemBLY HoSe Pcv vaLve
3
23
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3.0L GAS eNGINe CoMMoN PARTS
24
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3.0L GAS eNGINe CoMMoN PARTS
item
PaRt numBeR
deScRiPtion
QtY
1
2
3*
5
6
7
0f9765X
022131
0f8046
0f9625
0e9868a
0f3216
0d3488n
029187
033472
0c7649
069860e
083896
084929
055596
077456
022129
022145
052677
043107
067989
0f9228
046526
049226
045772
085296
0e7202
0G0100
0f9617
0f9556
0f5966
022985
051731
057645
055440
0f9498
051716
enGine fWd make
1
5
WaSHeR fLat 3/8-m10 Zinc
adaPteR cRankSHaft
BRacket dc aLteRnatoR
aLteRnatoR dc W/out PuLLeY
PuLLeY 80 od dc aLteRnatoR
BeLt SeRPentine 28.92”
SPaceR .19 X .31 X .50 PL
Rivet PoP .125 X .400 aL
cLamP HoSe .38-.87
(Ref.)
1
1
1
1
2
6
1
1
6
6
1
1
14
14
1
3
12
1
3
8
3
6
2
10
13
15
22
23
24
25
29
33
35
36
37
38
39
40
42
43
49
50
51
53
57
60
62
63
69
93
95
101
102
HoSe dRain aSSY 28"
WaSHeR Lock 1/4-m6 SS
WaSHeR fLat 1/4 SS
BaRBed StR 3/8 nPt X 3/8
adaPteR m12-1.75 X 3/8 nPt
WaSHeR Lock m8-5/16
WaSHeR fLat 5/16-m8 Zinc
WaSHeR nYLon .50 X .87 X .06
ScReW HHc m8-1.25 X 25 G8.8
nut HeX fL WHiZ m8-1.25
coiL iGnition
WaSHeR Lock m10
WaSHeR Lock m5
nut HeX m10-1.5 G8 YeL cHR
ScReW HHc 1/4-20 X 1/2 SS
Heat SHieLd 260 X 80 Hot
GaSket eXHauSt
2 (Ref.)
SPaceR aLteRnatoR
WiReS, SPaRk PLuG
1
1
2
6
1
1
3
1
4
RefLective Heat SHieLd
WaSHeR fLat #6 Zinc
ScReW HHc m8-1.25 X 50 G8.8
ScReW HHc m10-1.5 X 50 G8.8
ScReW HHc m5-0.8 X 25 G8.8
BRacket coiL
nut HeX m5-0.8 G8 cLeaR Zinc
25
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